ALCORE Pilot Plant Construction Accelerates
Released
Released
Announcement PDF
For more information, please join ABx Group’s interactive Investor Hub
ABx Group Limited
Suite 2, Level 11, 385 Bourke St, Melbourne VIC 3000, Australia
ABN 14 139 494 885 |P: +61 3 9692 7222 | F: +61 2 9956 7355
ALCORE Pilot Plant Construction Accelerates
Engage with this announcement on our interactive Investor Hub
Building permit received and construction now well underway at the ALCORE
pilot plant facility, with major civil works, electrical upgrades and plant assembly
Process equipment and auxiliary systems arriving on site ahead of installation
Detailed engineering, equipment manufacture and HAZOP studies progressing
in support of commissioning
ABx Group Limited (ASX: ABX) (ABx or the Company) is pleased to advise that, following
approval of the building permit application, civil works have commenced for the continuous
pilot plant at the ALCORE Technology Centre (ATC) in northern Tasmania, adjacent to Rio
Tinto's Bell Bay aluminium smelter (Figure 1). This marks an important step in pilot plant
construction for ALCORE Limited (ALCORE), which is an 83%-owned subsidiary of ABx.
The pilot plant will demonstrate ALCORE's world-first proprietary process for producing
hydrogen fluoride from a by-product generated during aluminium smelting. Hydrogen
fluoride is essential for producing fluorine chemicals, which are used for critical applications such
as lithium-ion batteries. Australia has no domestic production of hydrogen fluoride.
Figure1: ALCORE Technology Centre, Bell Bay, Tasmania,
with Rio Tinto aluminium smelter in background
Figure2: 3D Model of ALCORE pilot plant being built at the
ALCORE Technology Centre (ATC)
Construction: Civil Works
Civil works involving foundations, bunded covered process areas, and supporting
infrastructure was needed for process equipment, platforms, utilities, chemical storage,
control room and workshop functions. Construction and site preparation inside the building
is scheduled to match the delivery and installation timetable to optimise orderly site access,
efficient equipment placement and plant installation.
ASX Announcement
13 July 2026
ASX: ABX
ASX announcement 13 July 2026
page 2
The Bell Bay industrial precinct has engineering resources that can respond rapidly when
major plant items arrive early. Bell Bay is an ideal setting for ALCORE’s first plant.
Construction: Electrical Works
TasNetworks is coordinating with Alcore’s construction works, progressing the site power
supply upgrade, including upgraded high-voltage supply infrastructure, a new substation
and associated earthing and connection works. ALCORE is also advancing the new main
switchboard and downstream electrical infrastructure required to support the site and pilot
plant operation.
Pilot Plant Installation
Equipment for the pilot plant is being regularly delivered to the ATC (Figure 3). Equipment
already received includes a process water treatment plant, a demineralised water generator,
air compressors, chemical storage containers, laboratory equipment and a forklift.
Pilot plant development continues across the major process modules and supporting
infrastructure and auxiliary systems. Formal HAZOP1
studies for the major process modules
have been completed, with ALCORE now implementing the resulting actions to support
design finalisation and equipment installation.
Major process modules are being manufactured, with ALCORE continuing detailed
engineering and supplier review of equipment interfaces, platforms, pressure equipment,
electrical systems, valves and instruments, together with operating and maintenance
requirements. This work supports Australian Standards compliance, regulatory
requirements, site readiness and commissioning preparation.
A detailed 3D model of the site and pilot plant has been developed with Kempe Engineering
and supported by BFluor Chemicals’ specialist fluorochemical expertise (Figure 2). The model
is being used to integrate utilities, module ventilation, process piping, electrical cable routing,
access, maintenance and installation requirements.
In parallel, electrical and process control work is continuing to build and strengthen the site
electrical distribution, communications networks, control philosophy, and control system
hardware and software design. These workstreams are being coordinated to support
efficient installation and reliable pilot plant operation.
Environmental Approvals
As previously reported, the Environmental Effects Report (EER) was submitted to EPA
Tasmania in March.2
ALCORE has recently responded to requests for further information
received during the review process and continues to work closely with regulators to facilitate
timely completion of the environmental assessment.
1
Hazard and Operability
2
ASX Announcement 27 March 2026
ASX announcement 13 July 2026
page 3
Dr Mark Cooksey, Managing Director and CEO of ABx Group, commented:
"We are very pleased with the continued progress being achieved at Bell Bay as the ALCORE pilot
plant advances through the construction phase. Receiving the building permit, commencing civil
works and seeing equipment arrive on site are important milestones for the project. At the same
time, our engineering, manufacturing and safety review programs continue to advance, providing
a strong foundation for successful commissioning of this world-first technology."
Figure 3: Construction activities and equipment delivery at the ALCORE Technology Centre
Next Steps
ALCORE’s immediate focus is on progressing civil construction, the site power upgrade,
manufacture and delivery of major process module equipment, completion of detailed
balance-of-plant design and pilot plant 3D modelling. These activities are being coordinated
with environmental assessment requirements, council approval processes, installation
planning and commissioning preparation.
The highest priority for the pilot plant is safe operation, particular related to the production
of hydrogen fluoride.
The schedule has been updated to reflect the requirements of coordinating site construction,
power infrastructure, equipment manufacture, delivery readiness and staged installation
within the available site space and resources. This sequencing is designed to support safe,
orderly and efficient progression from construction into pilot plant installation and
commissioning.
ASX announcement 13 July 2026
page 4
Civil construction and associated power upgrade works are targeted for completion in late
Q4 2026. Major process module equipment is expected to be delivered progressively from
early Q4 2026 through to Q1 2027, with staged installation to follow and cold commissioning
schedule for early Q2 2027.
Business Development
ALCORE is engaging with the Australian and global fluorine industry to identify additional
commercial opportunities for the technology, particularly for the production of other critical
minerals.
ABx recently reported3
that the indicative operating cost of producing hydrogen fluoride
using the ALCORE process is US$1,000-$1,600/t. This would place ALCORE in the lowest
quartile for hydrogen fluoride production cost and represent a 30-60% operating margin.
Strategic Importance of Hydrogen Fluoride
Hydrogen fluoride is a precursor chemical for battery chemicals, aluminium fluoride,
refrigerants and fluoropolymers, and is essential for the manufacture of semiconductors
and solar cells. The global market for hydrogen fluoride is over US$3 billion per year.
Hydrogen fluoride is mainly produced from fluorspar, which is obtained from the mineral
fluorite. Australia does not mine any fluorite, or produce any fluorspar, hydrogen fluoride or
fluorochemicals, and so must import all its requirements. Notably, Australia is the world’s
largest producer of aluminium metal without domestic aluminium fluoride production, an
essential chemical for aluminium smelting.
In 2024, China produced 79% of the world’s acidspar, the grade of fluorspar required for
hydrogen fluoride production.4
Furthermore, China added fluorine to the 2025 Catalogue of
Goods Subject to Export License Administration, meaning that a licence is required to export
fluorspar out of China.
Because of the importance of fluorochemicals and the above supply risks, fluorspar has been
designated a critical mineral by the US, Europe, Japan, Canada and Australia. 5
The ALCORE
process for hydrogen fluoride production provides a solution to Australia’s strategic supply
risk for hydrogen fluoride and fluorochemicals.
An example of the importance of fluorine is that it is required for rare earth metal
production, and the use of hydrogen fluoride to process rare earth ores is being investigated.
ALCORE is in discussions with companies active in these fields.
This announcement is approved for release by the board of ABx Group Limited.
Go to the ABx Investor Hub to watch a video of this announcement and ask any questions of
management.
3
ASX Announcement, 2 July 2026
4
Project Blue, Fluorspar supply & demand outlook, Fluorine Forum 2025, 22-24 October 2025.
5
Australia has designed fluorine, rather than fluorspar, as a critical mineral
ASX announcement 13 July 2026
page 5
For further information please contact:
Dr Mark Cooksey
MD & CEO
ABx Group
+61 447 201 536
mcooksey@abxgroup.com.au
www.abxgroup.com.au
Media
Chapter One Advisors
David Tasker / Alex Baker
+61 433 112 936 / +61 432 801 745
dtasker@chapteroneadvisors.com.au /
abaker@chapteroneadvisors.com.au
About ABx Group Limited
ABx Group Limited (ABx) is a uniquely positioned Australian company delivering materials
for a safer, cleaner future.
The three priority projects are:
• Heavy rare earths: Supplying light and heavy rare earths from Tasmania into
Western supply chains
o Maiden mixed rare earth carbonate produced and positive customer feedback
received
o Processing Options Analysis conducted in partnership with external experts
• Clean fluorine chemical production: Producing industrial chemicals from
aluminium smelter by-product (ALCORE)
o Preliminary economic assessment completed, indicating that ALCORE could
be in the lowest quartile for hydrogen fluoride production cost
o Continuous pilot plant under construction in Bell Bay, Tasmania
• Near-term bauxite production: Mining bauxite resources for the aluminium,
cement and fertiliser industries
o Agreements executed with Good Importing International for bauxite projects
in Queensland and New South Wales, and $2.7 million initial payment has
been received
o Approvals well advanced for DL130 bauxite project in northern Tasmania
ABx endorses best practices on agricultural land and strives to leave land and environment
better than we find it. We only operate where welcomed.
Disclaimer Regarding Forward Looking Statements
This ASX announcement (Announcement) contains various forward-looking statements. All
statements other than statements of historical fact are forward-looking statements.
Forward-looking statements are inherently subject to uncertainties in that they may be
affected by a variety of known and unknown risks, variables and factors which could cause
actual values or results, performance, or achievements to differ materially from the
expectations described in such forward-looking statements.
ABx does not give any assurance that the anticipated results, performance, or achievements
expressed or implied in those forward-looking statements will be achieved.
Share your feedback
Discover